EGO TR4201E Lawn Mower Manual

The EGO TR4201E is a 21-inch self-propelled cordless electric lawn mower powered by a 56V ARC Lithium™ battery. It features a weather-resistant steel deck, 3-in-1 mulching, bagging, and side-discharge capabilities, variable speed self-propulsion, a single-lever height adjustment (1.5" to 4"), LED headlights, and a push-button start. Below are key sections for safety, features, assembly, operation, maintenance, and troubleshooting.

1. Features at a Glance 2. Assembly & Setup 3. First-Time Operation 4. Specifications 5. Controls and Settings 6. Battery & Charging 7. Mowing Operations 8. Maintenance & Storage 10. Regulatory Information 11. Troubleshooting

Features at a Glance

Key components: Steel cutting deck, 56V ARC Lithium™ battery and charger, rear collection bag, mulching plug, height adjustment lever, self-propulsion control, and LED headlights.

Feature	Description
Power Source	56V ARC Lithium™ battery (included)
Cutting Width	21 inches
Cutting Options	3-in-1 (Mulch, Bag, Side Discharge)
Deck Material	Weather-resistant steel
Propulsion	Variable speed self-propelled drive
Height Adjustment	Single-lever, 6 positions (1.5" to 4")
Start Method	Push-button electric start
Lights	Integrated LED headlights
Handle	Foldable for storage
Warranty	5-year tool warranty, 3-year battery warranty

Assembly & Setup

Unpack all parts and inspect for damage. Assembly requires basic tools (included).

Attach the lower handle: Align with deck brackets and secure with provided bolts.
Attach the upper handle: Connect to lower handle, secure knobs.
Install the rear bag: Hook bag frame onto deck mounts.
Install the battery: Insert fully charged battery into compartment until it clicks.
Attach the mulching plug (if desired): Insert into rear discharge chute.

WARNING! Ensure mower is powered OFF and battery is removed during assembly. Tighten all fasteners securely.

First-Time Operation

Before first mow, fully charge the battery and perform a safety check.

Charge battery: Use included charger; LED indicates charging status.
Adjust cutting height: Set lever to desired position for your lawn.
Select cutting mode: Install bag, mulching plug, or open side chute.
Start mower: Insert battery, press and hold safety key, then press start button.
Engage self-propulsion: Squeeze drive control lever to desired speed.

CAUTION! Clear mowing area of debris. Wear appropriate safety gear: eye protection, sturdy shoes, long pants.

Specifications

Model: TR4201E
Cutting Width: 21 inches
Power: 56V ARC Lithium™ battery
Cutting Height Range: 1.5 - 4 inches (6 positions)
Drive System: Variable speed self-propelled
Cutting Options: Mulch, Bag, Side Discharge
Deck Material: Steel
Start System: Push-button electric
Lights: LED headlights
Weight (without battery): Approx. 65 lbs
Battery Runtime: Up to 60 minutes (varies with conditions)

Controls and Settings

Primary controls located on the handle. Front of deck: Height adjustment lever.

Handle Controls: Start button, Safety key, Self-propulsion drive control lever, Bag full indicator window.

Cutting Height: Adjust via single lever at each wheel. Move lever to matching notch (1.5", 2", 2.5", 3", 3.5", 4"). Self-Propulsion Speed: Controlled by squeezing drive lever; more squeeze = faster. Cutting Mode: Install rear bag for collection, mulching plug for recycling, or leave chute open for side discharge.

Battery & Charging

Use only EGO 56V ARC Lithium™ batteries and charger.

Charging: Insert battery into charger; plug charger into 120V outlet. Green LED = charged, Red LED = charging.
Battery Installation: Slide into mower compartment until it clicks. To remove, press release buttons and pull out.
Storage: Store battery in cool, dry place. For long storage, charge to 30-50%.

Tip: For maximum runtime, use a fully charged battery and avoid cutting wet or excessively tall grass.

Mowing Operations

Designed for efficient, quiet mowing of medium to large lawns.

Starting: Insert safety key, then press and hold start button.
Self-Propulsion: Squeeze drive control lever to move forward; release to stop drive.
Cutting Patterns: Overlap each pass by 2-3 inches for even cut.
Bagging: Empty bag when indicator shows full to maintain performance.
Mulching: Ensure grass is dry and not too tall for best results.
Side Discharge: Use for cutting tall grass; direct discharge away from people and objects.
Shutting Down: Release drive lever, release start button, remove safety key, and remove battery.

WARNING! Always turn off mower and remove battery before clearing blockages, adjusting height, or performing any maintenance.

Maintenance & Storage

Regular maintenance ensures longevity and optimal performance.

After Each Use: Clean underside of deck (remove battery first). Check blade for damage. Wipe down mower.

Seasonal: Sharpen or replace blade as needed. Lubricate wheel axles if necessary. Inspect for loose fasteners.

Storage: Store in a clean, dry place. Fold handle for compact storage. Remove battery and store separately.

CAUTION! Never use water or hose to clean mower. Always disconnect battery before any maintenance.

Regulatory Information

This product complies with applicable FCC regulations. EGO and ARC Lithium are trademarks of Chervon North America, Inc. Copyright © 2023 Chervon North America, Inc. For support, visit www.egopowerplus.com or contact 1-855-EGO-5656. Dispose of battery according to local regulations; do not incinerate.

Troubleshooting

Symptom	Possible Cause	Corrective Action
Mower won't start	Battery not inserted/charged, Safety key missing	Insert fully charged battery; ensure safety key is installed.
Poor cutting performance	Dull blade, Wet/tall grass, Low battery	Sharpen/replace blade; mow when grass is dry; charge battery.
Self-propulsion not working	Drive lever not engaged, Obstruction in drive	Squeeze drive lever fully; check for debris around wheels/axle.
Excessive vibration	Damaged/unbalanced blade, Loose parts	Stop mower, remove battery, inspect and tighten blade bolt; replace blade if damaged.
Battery not charging	Faulty charger, Poor outlet connection	Try different outlet; ensure charger contacts are clean; contact EGO support.
Bag not filling	Clogged deck/chute, Wet grass	Clear clogs from discharge chute and deck; mow dry grass only.

Reset: Remove battery for 60 seconds to reset electronic system.

Service: 1-855-EGO-5656; www.egopowerplus.com